Panel Mounted Ball & Needle Valves
Panel mounted valves are designed to be fixed through the face of an instrument panel, gas rack or analyser enclosure. The valve body sits behind the panel, a threaded bonnet or panel nut clamps it to the sheet, and only the handle or knob is exposed at the front — giving operators a neat, labelled row of controls while the tubing stays behind the panel.
Kalpataru offers panel mount 3 way ball valves, 2 way ball valves and needle valves with 1/4" to 1" NPT / BSP ends or 1/8" OD to 1" OD double ferrule tube ends, machined from SS 304, SS 316 or SS 316L bar stock.
- Front-of-panel operation
- Panel nut mounting
- Threaded or tube ends
- Quarter turn ball valves
- Fine control needle valves
- 100% pressure tested
Panel Mounted Valve Types
3 Way Ball Valve
Diverts flow from one common port to either of two outlets, or selects between two sources, with a quarter turn of the panel handle. Used for sample stream selection, calibration and vent switching.
- End Conn.TOD / MPT / FPT
- Tube OD1/8" to 1" OD (Fractional)
3 mm to 25 mm OD (Metric) - Thread1/8" to 1" NPT (Taper); BSPP / BSPT / ISO / Metric on request
- Test PressureUp to 6000 psi
- PackingPTFE (optional PEEK)
- MOCSS 316, 304 / Brass / Alloy 400, 600, C276 / CS / PTFE
- Model No.MOC*-3BVPM-IN*-OUT1*-OUT2*
Ball Valve
Two way on / off isolation with a floating ball and soft seats for a bubble-tight shut-off. The handle position shows open or closed status at a glance from the front of the panel.
- End Conn.TOD / MPT / FPT
- Tube OD1/8" to 1" OD (Fractional)
3 mm to 25 mm OD (Metric) - Thread1/8" to 1" NPT (Taper); BSPP / BSPT / ISO / Metric on request
- Test PressureUp to 6000 psi
- PackingPTFE (optional PEEK)
- MOCSS 316, 304 / Brass / Alloy 400, 600, C276 / CS / PTFE
- Model No.MOC*-BVPM-IN*-OUT*
Needle Valve
Multi-turn valve with a tapered stem tip for fine regulation and positive shut-off. Suited to higher pressures, flow adjustment on gas and sample panels, and instrument isolation.
- End Conn.FPT / MPT
- Thread1/8" to 2" NPT (Taper); BSPP / BSPT / ISO / Metric on request
- MountingPanel mounting arrangement on request
- Test PressureUp to 10000 psi
- Gland PackingStandard PTFE (Grafoil for high temp)
- MOCSS 316, 304 / Brass / Alloy 400, 600, C276 / CS / PTFE
- Model No.MOC*-NV-IN*-OUT*
Technical Specifications
| Product | Panel Mounted Valves — 3 Way Ball Valve, Ball Valve, Needle Valve |
|---|---|
| Process & Instrument Connection | 1/4", 3/8", 1/2", 3/4", 1" NPT (ASME B1.20.1) / BSP (ISO 228 / ISO 7) & others |
| Tube End Connection | 1/8" OD to 1" OD double ferrule compression ends (metric OD on request) |
| Maximum Working Pressure | 2000 PSI / 6000 PSI at 100 °C, depending on valve type and model |
| Mounting | Through-panel, with panel nut on the bonnet / body |
| Operation | Quarter turn lever (ball valves); multi-turn T-bar or knob (needle valves) |
| Seat / Packing | PTFE, RPTFE or PEEK seats (ball valves); PTFE or graphite packing (needle valves) |
| Body Material | SS 304, SS 316, SS 316L & others on request |
| Testing | Each valve shell and seat tested before dispatch |
| Certificates | EN 10204 3.1 material certificate, test certificate, third party inspection on request |
Material Grades
Stainless Steel Body
| Material | UNS No. | Bar Stock | Forgings |
|---|---|---|---|
| SS 304 | S30400 | ASTM A479 / A276 | ASTM A182 F304 |
| SS 316 | S31600 | ASTM A479 / A276 | ASTM A182 F316 |
| SS 316L | S31603 | ASTM A479 / A276 | ASTM A182 F316L |
Chemical & Mechanical Properties
| Grade | C | Mn | Si | P | S | Cr | Ni | Mo | Others |
|---|---|---|---|---|---|---|---|---|---|
| SS 304 | 0.08 | 2.00 | 1.00 | 0.045 | 0.030 | 18.0–20.0 | 8.0–10.5 | — | N 0.10 |
| SS 316 | 0.08 | 2.00 | 1.00 | 0.045 | 0.030 | 16.0–18.0 | 10.0–14.0 | 2.0–3.0 | N 0.10 |
| SS 316L | 0.030 | 2.00 | 1.00 | 0.045 | 0.030 | 16.0–18.0 | 10.0–14.0 | 2.0–3.0 | N 0.10 |
| Grade | Tensile Strength (MPa, min) | Yield Strength 0.2% (MPa, min) | Elongation (%, min) | Hardness (max) |
|---|---|---|---|---|
| SS 304 | 515 | 205 | 40 | 201 HB |
| SS 316 | 515 | 205 | 40 | 217 HB |
| SS 316L | 485 | 170 | 40 | 217 HB |
| Grade | Density (g/cm³) | Melting Range (°C) | Key Characteristic |
|---|---|---|---|
| SS 304 | 8.00 | 1400–1450 | General corrosion resistance, economical |
| SS 316 / 316L | 8.00 | 1375–1400 | Molybdenum for chloride & pitting resistance |
Panel, Parts & Temperature Tables
Panel Cut-out & Panel Thickness Guidance
| Valve End Size | Valve Type | Panel Hole Ø (mm) | Max. Panel Thickness (mm) | Mounting |
|---|---|---|---|---|
| 1/8" – 1/4" OD / 1/4" NPT | Ball, 3 way ball, needle | 22 | 6 | Single panel nut |
| 3/8" OD / 3/8" NPT | Ball, 3 way ball, needle | 25 | 6 | Single panel nut |
| 1/2" OD / 1/2" NPT | Ball, 3 way ball, needle | 28 | 8 | Single panel nut |
| 3/4" OD / 3/4" NPT | Ball, 3 way ball | 35 | 8 | Panel nut / bracket |
| 1" OD / 1" NPT | Ball, 3 way ball | 41 | 10 | Panel nut / bracket |
Parts & Materials
| Part | Ball Valve / 3 Way Ball Valve | Needle Valve |
|---|---|---|
| Body | SS 304 / SS 316 / SS 316L | SS 304 / SS 316 / SS 316L |
| Ball / Stem Tip | SS 316 ball | SS 316 stem with hardened or integral tapered tip |
| Stem | SS 316 | SS 316 |
| Seats | PTFE / RPTFE / PEEK | Metal-to-metal (stem tip to body seat) |
| Packing / Seals | PTFE stem seal | PTFE or graphite packing |
| Panel Nut | SS 304 / SS 316 | SS 304 / SS 316 |
| Handle | Lever handle, SS | T-bar or knob, SS |
| End Connections | NPT / BSP or double ferrule tube ends | NPT / BSP or double ferrule tube ends |
Seat & Packing Temperature Limits
| Material | Used As | Temperature Range (°C) | Notes |
|---|---|---|---|
| PTFE | Ball valve seat | -29 to 204 | General purpose, excellent chemical resistance |
| RPTFE (glass filled) | Ball valve seat | -29 to 232 | Better creep resistance at higher pressure |
| PEEK | Ball valve seat | -29 to 260 | High pressure & higher temperature service |
| PTFE | Needle valve packing | -54 to 232 | Standard packing below the stem threads |
| Graphite | Needle valve packing | -54 to 454 | High temperature service |
Where Our Panel Valves Are Used
Instrument Control Panels
Analyser & Sampling Systems
Gas Distribution Racks
Hydraulic Test Benches
Pneumatic Control Panels
Chemical Injection Skids
Laboratory Gas Panels
Wellhead Control Panels
Features & Advantages
Clean Panel Layout
Only the handle shows at the front, so panels stay tidy, easy to label and safe to operate.
Direct Tube Connection
Integral double ferrule tube ends from 1/8" to 1" OD remove the need for extra adaptors behind the panel.
Pressure Rated
Ratings of 2000 PSI and 6000 PSI at 100 °C cover pneumatic, sampling and hydraulic panel duties.
Full Traceability
Heat numbers marked on bodies and recorded against mill certificates for every batch.
Frequently Asked Questions
How is a panel mounted valve installed?
Should I choose a ball valve or a needle valve for my panel?
What does a 3 way panel ball valve do?
What maximum pressure can these valves handle?
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View ProductBuilding an Instrument or Analyser Panel?
Send your valve list with end connections and pressure rating — we will quote with material certificates and delivery schedule.